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Enhance and broaden your production potential with our comprehensive toll blending services. We handle diverse formulations suitable for an array of products, ranging from single to multi-component water-soluble chemical mixtures, emulsions, acids, and surfactants adaptable to various pH levels and viscosities. Additionally, we specialize in blending flammable chemicals and are authorized to utilize specially denatured alcohol, always prioritizing safety and quality assurance.
We use top-tier raw materials sourced from reputable chemical suppliers for every formulation, guaranteeing that each material aligns with our rigorous quality assurance criteria.
After finalizing your product, we collaborate with reliable partners to offer tailored storage, packaging, and labeling services, preparing it for dispatch.
We collaborate with businesses of every scale and across various sectors, delivering tailored solutions for all their specialty chemical manufacturing requirements, ensuring their success.
We’re dedicated to crafting innovative products and formulas that propel your business forward. Recognizing your need for a dependable partner who prioritizes the safety, security, and privacy of your formulations, we guarantee confidentiality for our toll blending clients. At Shotwell Hydrogenics, we stand by the principle of never competing against our valued customers.
Our commitment to quality assurance and control distinguishes us. Being an ISO9001:2015-certified establishment, we uphold premium quality criteria, guaranteeing that the final products align with your precise requirements and maintain consistency across batches.
Furthermore, our Quality, Health, Safety, and Environment Management (QHSE) Program propels us towards persistent betterment. We realize this aim through certified auditing, continuous training initiatives, and our dedicated process safety management approach.
At the conclusion of every production cycle, we execute rigorous quality checks. We set a benchmark with the finalized formulation and align subsequent batches to it, evaluating parameters like appearance, density, pH, and compatibility. Batches must align 95% or more with our benchmark standards. Our advanced tools guarantee meticulous QA and QC for consistently reliable results.
• DMA 4500 Densitometer
– Determines a product’s density.
• OHAUS Explorer Analytical Balance
– Delivers exact weight measurements.
• Thermo Scientific iD7 Fourier Transform Infrared (FTIR) Spectroscopy
– Validates batch-to-batch consistency. We maintain a stringent 95% conformity standard before dispatching the product.
• Orion A216 pH/Dissolved Oxygen Multiparameter Meter
– Evaluates the pH of raw ingredients and final products, ensuring uniformity and quality.
• Brookhaven Zeta Potential Plus Analyzer
– Measures a solution’s electric field and charge.
• Dataphysics Interfacial Tension/Contact Angle TBU100 Analyzer
– Assesses conditions in the downhole, indicating a surfactant’s performance in a specific oilfield scenario. In agriculture, this tool also checks a surfactant’s spreading ability.
• Orbeco-Hellige Lovibond Daylight 2000+ Color Analyzer
– Assigns a static numerical value to a product, facilitating comparison of formulations and materials during quality checks.
• C Golden Wall NDJ-5S Viscometer
– A digital rotational viscometer ranging between 10 centipoise to 100,000 centipoise, boasting an accuracy of ± 3%.
Benefitting from the most modern manufacturing tools, our top-tier facility consistently delivers superior products. With a highly automated infrastructure, we optimize processes, enhance productivity, and guarantee uniform results each time. Our blend of advanced tech and reduced operational costs allows us to swiftly produce substantial volumes of tailored chemical products at attractive rates. Our facility is equipped with state-of-the-art stainless-steel S-Blenders, P-Mixers, and F-Mixers, facilitating the creation of diverse water-soluble chemical blends, emulsions, acids, and surfactants across varied pH levels and viscosities.
Automated Process Control
Our manufacturing leverages an air-operated automation system, ensuring speedy and efficient production while drastically reducing the chances of human errors and enhancing uniformity.
S-Blender
Boasting a capacity of up to 5,000 gallons per cycle with an average duration of 1.5 hours, this rapid-action blender seamlessly integrates raw materials into finished products.
P-Mixer
Capable of handling 1,500 gallons in each cycle, this mixer takes about 1 hour on average and relies on impact techniques to combine raw materials.
F-Mixer
With a blending capacity of up to 7,000 gallons per session, the F-Mixer employs agitation methods to transform raw materials into the final product. Typically, it requires around 2 hours to mix the bulk offloaded product.
